The company's current production base is equipped with 4 sets of fully automatic casting production lines, which are the core of its manufacturing system. These production lines integrate advanced robotic handling, real-time temperature monitoring and automatic defect detection functions, realizing the whole process of unmanned operation from raw material melting, mold filling to casting forming. Compared with the traditional manual operation mode, the production efficiency has been increased by more than 3 times, and the product qualification rate has remained stable at 99.5% or more. In addition, the company has more than 200 sets of CNC machining centers imported from Germany and Japan, including 5-axis linkage machining equipment, which can complete complex machining processes such as curved surface milling and precision drilling on workpieces, with a machining accuracy of up to 0.001mm, fully meeting the strict requirements of high-end automotive parts.
Driven by this advanced equipment cluster, the company's annual production capacity has reached an impressive scale: 500,000 sets of automobile cylinder heads, 1.5 million sand cores and 1 million other small precision components. Behind these figures is a scientific production scheduling system. The company has introduced an MES (Manufacturing Execution System) to realize real-time tracking of the production process, accurate calculation of equipment utilization and reasonable arrangement of production tasks. For example, in the production of automobile cylinder heads, the system can automatically match the most suitable machining center according to the order quantity and delivery time, and dynamically adjust the production rhythm to ensure that each batch of products is delivered on time. At the same time, the company pays special attention to energy conservation and environmental protection in the production process. The waste gas generated in the casting process is treated by a multi-stage purification system, and the water used in the machining process is recycled through a closed-loop system, which reduces the water consumption per unit product by 40% compared with the industry average.
The company's strict quality control system provides a solid guarantee for its high production capacity. From the incoming inspection of raw materials, the company has established a professional testing team, using spectral analyzers to detect the chemical composition of aluminum alloys to ensure that they meet the standard requirements. In the production process, online inspection equipment is used to conduct 100% inspection of key dimensions of products. After the products are completed, they also need to go through strict pressure testing, leak testing and other procedures to ensure that each product delivered to customers is of high quality. This strict quality management has enabled the company to obtain a number of international certifications such as ISO 9001 and IATF 16949, laying a solid foundation for its entry into the international market.
Relying on excellent product quality and strong production capacity, the company has won the trust of many well-known domestic and foreign customers. In the domestic market, it has established long-term and stable cooperative relations with leading automobile manufacturers such as Geely and BYD. It not only provides them with high-quality automobile cylinder heads and other components, but also participates in the research and development of new products, providing professional technical support according to the special needs of customers. In the international market, it has successfully entered the supply chain of world-renowned enterprises such as Cummins, and its products are exported to Europe, America, Southeast Asia and other regions, enjoying a good reputation in the international market.
In order to maintain its competitive advantage, the company has never stopped the pace of technological innovation. It has established a professional R&D team, which has long been committed to the research and development of new casting processes and new materials. In recent years, it has successfully developed a number of new technologies with independent intellectual property rights, which have not only improved the performance of products, but also reduced production costs. At the same time, the company actively carries out cooperation with universities and research institutions, establishing a "production, learning and research" integration mechanism to continuously introduce advanced technologies and talents, providing strong impetus for the company's sustainable development.
